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Manufacturing - WCM - Performance Ownership Monitoring System

Performance Ownership Monitoring System - WCM (World Class Manufacturing)

With higher levels of competitiveness in today's business environment it is no longer good enough to be better than the competition in the marketplace. Each company must strive to meet and beat the best from anywhere in the world. A business enterprise can no longer think that failure to make it in world markets will not affect business in local markets.

The response to this challenge of global competition through the ideal of World Class Manufacturing. World Class Manufacturing (WCM) is the term used to describe the very best manufacturers in the world.

WCM is being worked on by many companies today under many names. Some of the names include:

  • Just-In-Time (JIT) or Lean Manufacturing.
  • Total Employee Involvement (TEI).
  • Value-Added Manufacturing (VAM).
  • Continuous Improvement (CI).
  • Activity Based Management (ABM).
  • Total Quality (TQ).
  • Enterprise Resource Planning (ERP).

Each is an improvement vehicle which, when utilized properly, can yield significant improvements to the business.

WCM initiatives aim to achieve Manufacturing Excellence by working towards a culture that involves.

Zero Defects, Zero Losses, Zero Accidents, Zero Breakdowns, Zero Pollution and Zero Customer Complaints through "Zero Abnormality Movement".

The essence of WCM is the formation of High Performance Ownership Teams which continuously strive to delight their customers (Internal & External) through enhancement of performance measured through -

Quality, Cost, Delivery, Innovation and Productivity (QCDIP).

Each team defines its QCDIP from its Customers' perspective.

World Class Manufacturing comprises of Eight Dimensions. These eight dimensions are pursued with Fourteen Key Manufacturing Focused Areas (KMFA) that the Cross-functional, Multi-skilled Teams focus on.

The Dimensions are:

  • Waste (MUDA) Elimination.
  • Work Environment (5S).
  • Just-In-Time (JIT) / Supply Chain Management.
  • Equipment Effectiveness / TP Customer Driven : Internal & External Customer.
  • Quality First: SQM and Best Practices.
  • Liaison, Team Force and Skill Development.
  • Information, Systems/ BPR, Technology and Cash Flows.

In summary, The WCM - Performance Ownership Monitoring System is a competitive strategy aiming at value creation through focus on sustainable and superior QCDIP Performance amongst various Teams.

TWMS - Truck and Weight Management System.

eSoft offers Truck and Weighbridge (TWMS) solution that would enable any industry to monitor the trucks entering and exiting the plant and the weight of the truckload as they are being weighed at the weighbridges inside the plant. The automated recording of each loaded truck will allow the management to keep track of the raw material in stock, the weight of goods produced and the weight of finished goods ready for delivery. This, in turn, will help organizations to manage efficiently their material handling process.

The entire information (i.e., truck details, weight, supplier info, delivery info, number of trips etc.) can be accessed from the system any time to validate current stock/ delivery positions. Daily/ monthly reports may be generated for the use of management.